Yarn opening with a charkha is a traditional method of preparing yarn for further textile processes such as weaving or knitting. A charkha is a simple hand-operated spinning wheel widely used in textile production.
In this process, yarn wound on small packages like bobbins or skeins is manually unwound using the charkha. The yarn is passed through guides and rotated with the help of a hand-driven wheel, ensuring smooth and continuous unwinding.
The main purpose of using a charkha for yarn opening is to remove tangles, control tension, and arrange yarn properly. The operator carefully controls the speed of the wheel to avoid yarn breakage and to maintain uniform tension.
This method is especially useful for delicate or hand-spun yarns, where machine processing may cause damage.
The tufting process is a widely used technique in the manufacturing of carpets and rugs, where yarn is inserted into a primary backing fabric using specialized tufting looms. In this process, the primary backing cloth is stretched on a frame, and yarn is punched through it using tufting machines to create either loop pile or cut pile surfaces, depending on the required design and texture.
After tufting, the material undergoes further processes such as latex backing, drying, shearing, and finishing to ensure durability, strength, and a refined surface appearance. This method allows for high production speed along with flexibility in design and pattern development.
Our unit is equipped with advanced tufting looms and skilled manpower to maintain consistent quality and efficient production output.
Installed Capacity: 50 Tufting Looms
Production Capacity: Approx. 3,000 – 40,000 sq. meters per month
TUFTED CARPETS
HANDWOVEN CARPETS
KILIMS
FURNITURE
CUSHIONS & PILLOWS
POUFS
WALL ART
BEDDING
DOORMATS